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Wooden Boats (January 2000)
A Great Ride

Stan-Craft builds on a long heritage

We left the smooth-flowing water of the Spokane River and moved out onto Idaho’s wind-blown Lake Coeur d’Alene doing about 40 mph. The mellow roar of a 415-hp fuel-injected V-8 through chrome-plated, teardrop exhaust ports was reminiscent of an Allison aircraftengine in a 1950s-vintage Unlimited hydroplane.

Before leaving the dock aboard Syd Young’s newest 29’ Stan-Craft Torpedo runabout, I had taken off my shoes so as not to mark the high-glass clear-coat on the deck or the bright yellow rolled-and-pleated upholstery. My reason for being in what Syd calls the rumble seat—a smallcockpit forward—was to get some close-up photos of him at the helm of thisbeautifully finished mahogany classic, especially with a whitewater wake streamingastern in the background. But I also wanted to test his claimthat this boat’s ride — something Syd has worked a decade to perfect—waswhathe termed "absolutely startling."

A lot of boatbuilders tell me their boats have a great ride, and occasionally I have the opportunity to check that out for myself. Usually, I find their boats are much like most others of thesame size and type. Fiberglass hulls with molded deep-Vs of 20¡ and more, plusa big power plant to push them, tend to ride very smooth in rough water. Manywooden boat hulls, on the other hand, have significantly less deadrise and willbegin to pound whenever the water gets rough.

So, when Syd told me his double-planked hulls were special — "You can be in 2’-3’ waves, wide open, and feel nothing" — I was skeptical. Although the deep 50¡-55¡ V at the bow gave it a sharp entry, the bottom quickly transitioned to a very shallow 6¡ deadrise at the stern.

Nevertheless, as we left the protection of the river and ran full-bore into a stiff chop, I was amazed how comfortable Iwas only a few feet back from the stem —the absolute worst place to sitin rough-water conditions. Sure, there was some jostling as the forefoot wasdeflected slightly from side to side, but none of the bone-jarring vertical poundingI would normally expect in those conditions.

The 29’ length stretching across thelake’s typically close wave action, plus the 45-mph velocity of a 5,000-lbhull, certainly contributed to the soft ride. But a key factor, according toSyd, was a bottom configuration that has been refined since his dad, Stan Young,firstbegan building Stan-Craft boats in 1933.

"Most of the boats built in the old days were relatively flat-bottomed without much deadrise," he explains. "They didn't have a lot of power, so the bottoms were flatter to get more speed. Now we've got all kinds of power and the deep-V. The trick is to keep the classic look and gracefulness of these boats, and yet get them to perform and ride soft. No one is going to enjoy riding in them if they are getting banged around out there. So, a majorgoal since 1983 has been to make sure they ride really nice."

My demonstration ride that windy day in May was a good measure of Young's success in achieving that particular goal. But it also underscored the success of Syd's desire to keep alive the wooden boat building tradition as a viable commercial enterprise. Not only has Stan-Craft Boats continued despite competition first from fiberglass and now aluminum, but they have done so in the lake country of Idaho and Montana by specializing in building and restoring classic wooden runabouts — a market that flourished during the 1930s, '40s, and '50s for the like of Chris-Craft, Century, and other well-known wooden boat manufacturers.

In the 1950s, Syd began helping out in the shop on Montana’s Flathead Lake at age 10 and built his first boat two years later. After spending the latter part of the World War II years in Seattle building boats for the military, his dad returned in 1946 to produce a tapered-stern runabout design he started in 1943. It was a prototype for the unique Torpedo model Syd was to refine and continue building more than 50 years later.

Through 1966, the company built more than 250 mahogany runabouts and cabin cruisers, plus small fishing skiffs and a variety of commercial and military workboats. By the mid-'60s, however, the growing market for fiberglass boats forced the Youngs to shift their efforts from wooden boats to what would sell. After taking over management of the family business in 1970, Syd produced a successful line of 26’, high-speed fiberglass cruisers called the Nor’wester.

Also, Syd’s wife, Julie, became an important part of the business from the day they were married in 1968. "It has been my job to manage the front office, take care of all the paperwork, and keep Syd organized," she says. He sometimes gets sidetracked on building boats and forgets the other aspects of the business."

During their years in high school, both daughters — Amy andSidney A. — also helped with the family business and have always been verysupportive of their parents' efforts. "They really contributed and werepartofour success," Julie confirms. "Sydney A. worked for us full time in the frontoffice for four years after graduation, and it was really difficult replacingher and the way she connected with customers."

By 1980, the market for Stan-Craft fiberglass boats had also dried up. So, Syd closed the business and moved the family to Post Falls, Idaho, and spent three years working for a firm unrelated to boatbuilding. But his experience and family heritage finally caught up with him, and in 1983 heopened a place called "The Boat Shop" in nearby Coeur d'Alene and beganspecializing in wood and fiberglass boat repair and restoration. Although initiallyapprehensive about the wisdom of such a move, he found a ready market for hisskills, especially amng a surprising number of wooden boat owners on northernIdaho’s large lakes. As his reputation grew, requests came from owners asfar away as Boston looking for someone to whom they could entrust their cherishedvintage Stan-Crafts, Centuries, and Chris-Crafts.

"We’ve restored hundreds of classic wooden boats sincethen," says Young. In fact, we have the unique distinction of having rebuiltmore Century runabouts than anyone in the world. "We reached a total of 191 ofthem in 1999 — every model you can think of."

Although the bulk of his business volume in the last 17 years came from repair and restoration jobs, Young continued to receive orders for new construction of classic wood runabouts. Since coming to the Coeurd’Alene area,” he says, we’ve built over 30 of the mahogany-plankedboats,anywhere from two to four a year.” Most go to individual owners for personaluse, and most are runabouts from 25’ to 30’ in different configurations.

After building an assortment of double- and triple-cockpit boats, including some of the design his father had built after the war, Young built his first speedster design in 1975. "The doubles, triples, torpedoes, and all the earlier boats were driven from a forward helm station," he explains. "A speedster is a boat driven from a stern station with an engine and lots of boat in front of you. The first was a split-cockpit speedster — a cockpit with the helm aft and another cockpit forward of the engine compartment. It was successful, but harder to sell because of the seating arrangements—most people prefer to have closer, more sociable seating.”

Then he designed and built a few 30’ x 8’ triple-cockpit boats with the traditional forward helm stations and later adapted the same8’-wide hull to a 30’ triple-cockpit speedster—two aft of theengine and one in front. But these were all large, pricey boats. Young decidedto try to reach and additional market with something a little smaller, buildinga verysuccessful 21’ speedster with two cockpits. Next he built a 25-footer withtwoseats aft and a rumble seat in a small forward cockpit.

It was great,” says Young, but the back seat was a little cramped. So the next year I added a foot to the stern and made the back seatroomier. The 26’ length turned out to be perfect for that boat, and we builtapile of them. It also became the basis for the hull of the 29’6” Torpedoeswebuilt last year.

I’m open to building any of those models,” he adds, but my personal favorite has been the speedster configuration—I just like the feel of being back. In fact, the latest Torpedo design is really a speedster with a boat-tailed stern, two cockpits aft, and a rumble seat forward.”

Although most Stan-Crafts built after the war have gone to recreational users, Young and his father built wood boats for commercial use by the U.S. Park Service at Yellowstone and Glacier National Parks, the U.S. Forest Service, and the Montana Fish and Game Department. In 1987, Syd also built a boat for the Idaho Fish and Game Department. But perhaps his most innovative design for commercial use has been a pair of 30’ x 10’ mahogany-planked water taxis for the Coeur d’Alene Resort.

The boats were commissioned by Duane B. Hagadone, owner of the resort, who wanted a unique and classy method of transporting his guests from the resort itself to its lakeside golf course a few miles away. In 1990, using the same methods and materials he uses in his classic runabouts, Youngproduced two Coast Guard—approved, twin-engined passenger boats that notonly turn heads wherever they go, but still look like new 10 years, 11,000 operatinghours and 300,000 passengers later.

Syd moved his shop in 1991 from Coeur d’Alene to Post Falls, about a half mile from his home on the Spokane River. In addition to about 10,000 sq ft of dry storage for boats, including 80 to 100 classic wooden boats routinely hauled out of area lakes at the end of the summer.

His repair and restoration work increased at the new location, but he still found time to fill orders for new boats. His most recent construction was an identical pair of 29’6” x 7’4” Torpedo models, one of which was the boat I had the opportunity to ride in and photograph last May. Both were completed in early 1999—one went to an individual buyer with a price tag of around $150,000. The other was operated last summer by Young’s son-in-law, who gave paying passengers the thrill of a speedboat ride on Lake Coeur d’Alene, and was scheduled for delivery to a buyer in June.

Although Young has built many successful models, the Stan-Craft Torpedo best illustrates the present state of his achievement in wooden boat design and craftsmanship. In addition to an exceptionally smooth ride, our trip on the lake confirmed another of his claims that Stan-Craft boats are very solidly built. In fact, with nothing but socks on my size 15s firmly planted against the hull planking. I felt absolutely no vibration in theboat’s structure, either from wave action or from the roaring engine directlybehind where I was sitting.

Young’s primary construction material is mahogany, which he obtains from Hardwoods Inc. in Seattle, the same supplier Stan-Craft has used for 67 years. However, good mahogany planking is getting harder to find,especially in lengths up to 20’. As a result, with the drop in exports fromHonduras, he switched three years ago to African mahogany, but even that is becomingmore difficult to buy.

“All the frames are 3” x 1” sawn African mahogany on 20” centers and assembled with double gussets at the chine,” Young says. “We use a marine plywood gusset on one side, plus a full 1” mahogany gusset bolted through the chine on the other, and everything is bedded in epoxy. The chines are 3” x 1”, and the 3 1/8” x 7” engine stringers, which run nearly full-lenth, are bolted through the frames with silicon bronze. We could drop 1,000 hp in these hulls, and there wouldn’t be any threat to the structure. In addition, we put 1” x 5/8” white oak battens on the sides and in the decks to hold the planks in line on seams between frames.”

Stan-Craft wooden boats have always had double-planked bottoms, laid diagonally. The first layer is 1/4”-thick mahogany plywood, and the outer layer is 9/16” or 5/8”, depending on the boat’s size, with a sheet of vinyl-based material between, bedded in 3M 5200, and fastened with stainless-steel screws.

In the old days,” Young says, we used canvas saturated with a double-planking compound as a barrier between the layers of wood. Today,it’s an impregnated space-age kind of fabric that we get from BornemannFabrics, Inc. in Bremen, Indiana, that won’t rot or tear so the bottomsaremuch less apt to leak.”

Another break from tradition has been the recent use ofmahogany plywood on the aft 16’ of the bottom to simplify and speed constructionof that relatively flat area of the boat. A butt-block system is used o switchto individual planks on the forward sections, where the extreme compound curvaturerequires a varying plank width of only 4” to 6”.

Over the years we have developed our bottoms using avariety of subtle line changes,” explains Young, to the point where it nowdoes everything you could ever expect a boat to do. It has all the characteristicsthat are most appreciated by boaters—a soft entry, fabulousturning ability—and has no bad habits of any kind. It gets up and lays flatwithout rearing up in the bow when you take off. It has more of a tendency tolevitate horizontally and ride on the lines.”

That wasn’t always the case in earlier versions of the Stan-Craft Torpedo, where the aft part of the bottom followed the tapered shape above the waterline to a relatively narrow stern. The subsequent loss of planning surface made getting up on a plane a little more difficult. A modification developed by Stanley Young in the mid-1950s solved the problem by bringing the bottom back full-width to the stern while tapering the upper part of the hull in toward the centerline as usual. Then the sides were run up from the chine to 1” or so above the waterline and plywood was used to deck-over the space in between. The resulting steps on either side of the stern significantly extended the planning surface, but they are barely visible down at the surface of the water and don’t detract from the traditional Torpedo lines above.

The decking topside is also 1/4”-thick mahogany, mostly 6”-wide planks. We also have full-sized sheer clamps on our boat,” Young says. A lot of builders in the old days had what they called a sheer chine and a fairly anemic frame system underneath the covering boards. But on this boat there is a full 7/8”-thick mahogany sheer clamp below the covering boards. That adds a lot of support and rigidity to the boat and a tremendous base to attach your lumber to.”

Although the built for stout” structure of Young’s boats isimpressive, it’s often the finish that gets the most “oohs” and “aahs”,both from its high-gloss appearance and the super-smooth feel. One of his finishoptions is to start with a stain to establish the color he wants in the mahogany,plus a buildup of thin coats of black paint as an accent trim around the coveringboards and center planks of the deck. Then he applies five layers of epoxy. Afterthe final sanding of the epoxy surface, he sprays on six coats of clear urethaneenamel.

That ultimately gets sanded and buffed to an unbelievable finish,” Young says. We block-sand with 1,200-grit wet-and-dry paper and thenbuff until it feels like glass. It’s quick, too, because you can literallyput all the epoxy on in two long days, and in a total of only four to five daysyouhave this incredible finish. We’ve had finishes like that out in the hotsunfor three years, and they still look great.”

However, Young has used the epoxy finish only on deck surfaces, and has mixed feelings about whether he will continue to use it inthe future. It’s a good format,” he says, but it isn’t the onlyoption. Ialso still like the more traditional, 15 coats of Epifanes—a world-classvarnish from Holland. On the bottoms we use bottom paints, although I have usedsome colored epoxy when we were after a particular color that wasn’t availablein bottom paint.”

After the wooden portions of seating sections are built, they are picked up by local upholsterers and finished with a classic pattern of 3”- 3”-wide rolls and pleats characteristic of boat upholstery in the 1920s and '30s. The stainless-steel instrument panels also come, literally, from the past.

I was fortunate to find a whole cache of genuine 5-voltStewart Warner instrument panels from the 1940s,” Young explains. We boughtabout 30 of them and only have three of them left. We hand-built panels before,and I’ll probably come up with something like that again.”

The big-block Chevrolet engine in the Torpedo is directdrive and turns a 14” x 14” Michigan nibral super cup propeller. Atsea level, it reaches top speeds in excess of 50 mph at a maximum of 4,8000 rpms,butslows to about 48 mph at higher elevations such as Lake Coeur d’Alene.

When we got into these higher speeds and the deep-V hulls,” Young adds, we discovered that the boats needed a little more rudder. A rudder that has its trailing edge too close to the bottom of the hull can suck air going into turns and lose some steering, especially at high speeds. So we worked with Marine Associates in Wisconsin and came up with a high-speed rudder that eliminates that problem. The trailing edge of the rudder sweeps down fromthe bottom of the boat about 6” before extending to its full width, whichputs the surface area of the rudder down in solid water and away from potentialairsuction near the surface. It’s made a big difference in how these boatshandle at high speed and provided the additional benefit of enabling them toback ineither direction in reverse.”

It’s a little adjustments like that over many years that have made Stan-Craft boats the top performers and beautiful pieces of workmanship they are today. If you want speed, performance, and no bad habits,it takes some developing,” Young confirms. There’s been a little errorwith some of the trials over the years, but all the boats were basically successful.No tank-testing—just a matter of thinking about what might happen if youdid something, then making decisions based on an awful lot of background experience,common sense, and knowing something about how boats work.”

That doesn’t mean, however, that Syd Young has reached a level of perfection upon which he cannot improve further. In fact, he recently made another major transition in his life that offers him a chance to return to his boatbuilding roots and maybe even design and build more exciting boats than ever.

Last year he sold what he calls the hard part of thebusiness—phone calls, customer demand, employee problems, facilities management,etc. —all the distractions from his central interest in building boats.I sold the place in Post Falls—everything but the Stan-Craft name and theright to build boats,” he says. The buyer renamed is The Resort Boat Shopand doesn’t want me competing in any restoration, refinishing, or repairwork,which is fine by me.”

So, this winter he built an all-new shop behind his home, something he was anxious to show me with justified pride before we headed for the lake. His nearly 3,000 sq ft of what most boatbuilders can only dream abouthas a 52’ x 44’ work bay accessed through a 14’ x 14’ maindoorway and is capable of holding three 30-footers side-by-side at the same time,plus toolsand wood storage.

If I’m going to drop dead someplace,” he quips, it might as well be in a nice boatshop. I was building boats on the run before, and it was very disruptive. Now, for the first time in my life I’ll be able to concentrate on building these boats in a sane environment where I can thinkabout what I’m doing and no running to the phone every five minutes or takingcare of business.”

The back part of the main floor includes a garage, restroom, and a utility space with a washer and dryer. Directly above, a second-story loft with a large window overlooking the shop interior has a photographicdarkroom and a 16’ x 30’ workspace. The latter is dedicated to boatdesign,drafting, and Syd’s second love—building models of his full-sized boatsand of airplanes. He is currently working on a one-quarter scale model of theTorpedo.

The models are extremely detailed and built exactly likethe real boats—double mahogany planked, and every little piece in the realboatis in the model,” Young says. The only difference is that it’s puttogether with epoxy rather than fastening. Building a model really helps withconstruction of the real boat—if something doesn’t work on the one,I can checkit on the other.”

Most important, Young is looking forward to using this facility to design and build some very different boats. One of the new designs he drew up last winter was his version of a Long Island commuter, and he has some clients who are already interested. It’s 36’ x 10’, powered by a pair of big engines, and intended not as a typical cruiser but as a high-speed boat forday excursions or getting to work.

An even more interesting project for a much larger potentialmarket is Young’s effort to develop an affordable classic wooden runabout.Alot of the boats we’ve built are $100,000 and up,” he says, and noteveryone has that kind of money to spend. So I’m trying to come up witha little boatthat I can build relatively quickly—a cute little speedster, simple butpretty,and for just two passengers. I’m going to build one on spec as an 18-footerandin a 21’ model. If we can get a boat like that knocked out for about $50,000,that would be fun.”

Young admits that this new phase in his life is a form of semi-retirement and that he expects to spend some of his time playing a bit. He could no doubt drive one of his boats downriver and across the lake to the golf course every day, if he were so inclined, but he says he’s going to keep building wooden boats—several each year.

I haven’t lost interest at all in boatbuilding,” he says.In fact, I’m intensely interested. I built my first boat when I was 12 yearsold, and I’ve been at it for about 44 years. Now, I’m looking forwardto thenext 10 years and doing what I think will be some of my best work.”

Charles Summers is a full-time free-lance writer and photographer for marine industry publications, with work appearing regularly in National Fisher-man, Workboat, and Professional BoatBuilder. His home is the small Willapa Harbor community of South Bend, near the coast of WashingtonState.

 
 
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